Bostitch Air Compressor Troubleshooting

As someone who’s spent countless hours tinkering with equipment in the garage, I understand the frustration when your trusty Bostitch Air Compressor starts giving you trouble.


But don’t worry, troubleshooting it might be easier than you think. In my experience, common issues usually boil down to simple things: a faulty pressure switch, leaks in the hoses, or perhaps, a worn-out valve.


Let’s roll up our sleeves, grab our toolboxes, and together, we’ll get your Bostitch Air Compressor up and running smoothly in no time.


Bostitch Air Compressor Troubleshooting


Bostitch Air Compressor Troubleshooting:


Bostitch Cap60p Air Compressor Troubleshooting



If your Bostitch Air Compressor is not operating optimally, there are a few common issues you can check.

Ensure it’s sufficiently powered and properly connected to an air supply. If pressure builds slowly or not at all, check for possible air leaks or a worn out pump.

Filters and air intake valves should be cleaned regularly for proper operation.

If the compressor runs but won’t build pressure, replace or repair any broken parts before continuing troubleshooting.

Taking a few basic steps can help to quickly identify and resolve your Bostitch Air Compressor issues.


20 Common Bostitch Air Compressor Problems And Solutions:


1. Pressure Issues:

If your compressor is not building up adequate pressure, it could be due to an air leak or a damaged pressure switch. Ensure all connections are secure and consider replacing the pressure switch if necessary.


2. Overheating:

Overheating can occur if the compressor’s ventilation is obstructed or if the oil levels are low. Regularly check and clean the vents, and maintain appropriate oil levels.


3. Unusual Noises:

Irregular noises could signal a loose part or internal damage. Regular maintenance and inspections can help identify potential issues early.


4. Slow Startup:

If your compressor is slow to start, it could be due to a faulty unloader valve or power supply issues. Check the condition of the unloader valve and ensure the compressor is connected to a reliable power source.


5. Excessive Vibration:

Excess vibration may indicate that the compressor is not properly balanced or secured. Check the installation surface and fastenings.


6. Oil Leaks:

Regularly inspect your compressor for oil leaks, which can be a sign of a failing gasket or seal.


7. Air Leaks:

Air leaks may occur in the hose, fittings, or the tank itself. Regularly inspect these components and replace any damaged parts.


8. Motor Failure:

If the motor fails to start, it could be due to a blown fuse or a faulty starter. Check these elements and replace them if necessary.


9. Continuous Running:

If the compressor runs continuously, the pressure switch could be faulty. Inspect and replace it if necessary.


10. Inadequate Airflow:

Ensure the air filters are clean and free from obstructions. Dirty or clogged filters can significantly reduce airflow.


11. Tank Rust:

Over time, the tank may rust due to moisture build-up. Regular draining and inspection can prevent this.


12. Faulty Regulator:

If the compressor’s pressure doesn’t adjust correctly, the regulator may be faulty. Consider replacing it.


13. Blown Fuses:

Regularly check the fuses. A blown fuse could prevent the compressor from starting.


14. Faulty Pressure Gauges:

Ensure the pressure gauges are working correctly. Faulty gauges can result in incorrect pressure readings.


15. Damaged Belts:

Inspect the belts regularly for any signs of wear and tear. Replace any damaged belts promptly.


16. Leaking Hose:

A leaking hose can reduce the compressor’s efficiency. Regularly inspect the hose for any signs of wear and replace if necessary.


17. Poor Quality Air:

If the expelled air is poor quality, the filter may need replacing.


18. Pump Issues:

A faulty pump can lead to multiple issues. Regular maintenance and inspection are crucial.


19. Power Supply Issues:

Ensure your compressor is connected to a stable power supply to prevent unexpected shutdowns.


20. Worn Seals:

Worn seals can lead to air and oil leaks. Regularly check the seals and replace them if necessary.


Benefits Of Troubleshooting Bostitch Air Compressor:

Troubleshooting your Bostitch Air Compressor has several notable benefits.


Firstly, it ensures the longevity of your equipment, saving you from costly replacements. It also improves the compressor’s performance, thereby ensuring it operates at optimal efficiency.


Regular troubleshooting can help detect minor problems before they escalate into larger, more costly issues. It also ensures safety, as a well-maintained compressor is less likely to pose any operational hazards.


Finally, it can enhance your understanding of the equipment, making you more efficient and confident in its use.


Maintenance Tips For Your Bostitch Air Compressor:

Maintaining your Bostitch Air Compressor involves a few simple, yet crucial steps.


First, regularly clean the intake vents to maximize efficiency and avoid unnecessary strain on the motor.


Second, always ensure that the oil level is appropriate, as a well-lubricated compressor runs smoother and lasts longer. Use only the oil specified by the manufacturer for best results.


Third, check the hoses regularly for wear and tear. A leaking hose can lead to a loss of pressure and inefficient operation.


Fourth, drain moisture from the tanks regularly to prevent rusting and ensure optimal performance.


Lastly, keep the compressor in a clean, dry, and well-ventilated area to protect it from dust, moisture, and heat.


Regularly following these tips can significantly extend the lifespan and improve the performance of your Bostitch Air Compressor.


How Do I Reset My Bostitch Compressor?

Resetting your Bostitch Air Compressor is a straightforward process. Firstly, turn off the compressor and unplug it from the power source to ensure safety.


Then, locate the reset button, usually found on the motor casing. It’s typically a red or black button. Press it firmly until you hear a click, indicating that the compressor has been reset.


After the reset, plug the compressor back into the power outlet and switch it on. If the compressor doesn’t start or continues to trip the reset button, there might be a more significant issue at hand, warranting professional attention.


How Do I Know If My Bostitch Air Compressor Is Bad?

Determining if your Bostitch Air Compressor is malfunctioning involves a few key observations.


Firstly, a decreased air output or insufficient pressure can indicate a problem. This could be due to several factors, including a leaky hose, a damaged valve, or worn-out seals.


Secondly, if the compressor is making more noise than usual or producing unusual sounds, this could signal mechanical issues.


Thirdly, if the compressor motor is overheating or the compressor is tripping its reset button repeatedly, these are clear signs of potential issues.


Lastly, if the compressor fails to start despite being correctly connected to a power source, it is likely that there are issues with it.


These signs collectively or individually point towards a problem with your Bostitch Air Compressor, and it’s recommended to seek professional help for a thorough check-up and repair.


What Would Cause An Bostitch Air Compressor To Not Build Pressure?

Several factors can cause a Bostitch Air Compressor to not build pressure.


Firstly, air leaks are a common issue and can occur in various parts, including the hoses, connectors, or the tank itself. A simple way to check for leaks is to apply soapy water to the suspected area; bubbles will form if there’s a leak.


Secondly, a worn-out or damaged check valve can prevent the compressor from building pressure. If the check valve is not sealing properly, the compressed air will leak back out of the tank.


Another potential cause could be a faulty pressure switch. If the pressure switch isn’t functioning correctly, it may not signal the motor to start, preventing the tank from pressurizing.


Lastly, a faulty compressor pump or piston rings could also be the cause. If these components are worn out or damaged, they might fail to compress the air effectively, leading to low pressure in the tank.


In any of these situations, it’s advisable to seek professional help for diagnosis and repair.


Bostitch 6 Gallon Air Compressor Troubleshooting:

If you encounter issues with your Bostitch 6 Gallon Air Compressor, it’s essential to approach the troubleshooting process systematically.


Start by verifying the power source, ensuring it’s reliable and the compressor is plugged in properly.


If the compressor fails to start, examine the motor and pressure switch. Should the compressor run but not build pressure, inspect the valves and piston ring for any wear or damage.


Remember that routine maintenance, which includes regularly draining the tank and replacing the air filter, can prevent many common problems.


Always refer to the owner’s manual and adhere to safety guidelines when performing any troubleshooting measures.


Bostitch Air Compressor Won’t Start:

When your Bostitch Air Compressor doesn’t start, several issues might be at play.


Firstly, the compressor may not be receiving power due to a disconnected or faulty power cord. Ensure that the cord is securely plugged into a functional power outlet.


Secondly, the motor could be overloaded. If your compressor has been running for extended periods or under high loads, it may overheat and trigger an automatic shut-off for safety reasons.


Allow the compressor to cool down before trying to start it again. Moreover, check the compressor’s reset button to see if it needs to be reset.


Lastly, internal components such as the pressure switch or motor may be faulty. If these steps don’t resolve the issue, it’s recommended to seek professional help for a thorough inspection and repair.


Bostitch Air Compressor Not Building Pressure:

If your Bostitch Air Compressor is not building pressure, several issues might be causing this problem.


Firstly, check for air leaks in the hose, connectors, or the tank itself. Apply soapy water to suspected areas and look for bubbles which indicate a leak.


Secondly, the check valve might be worn-out or damaged, preventing the compressor from building pressure. If the valve isn’t sealing properly, the compressed air will escape back out of the tank.

Thirdly, a defective pressure switch might be the cause. If the switch isn’t functioning correctly, it may fail to signal the motor to start, preventing the tank from pressurizing.


Lastly, a faulty compressor pump or piston rings might be the issue. If either of these components are worn or damaged, they may fail to compress the air effectively, leading to low pressure.


In any of these situations, it’s advisable to seek professional help for diagnosis and repair.


Bostitch Air Compressor Reset Button:

The Bostitch Air Compressor’s reset button is a critical component designed to safeguard the system.


In situations of potential overloads or malfunctions, the reset button may trip, disconnecting the power to prevent further damage.


To reset your compressor, first ensure the system is powered off and unplugged from the electrical outlet.


Next, locate the reset button on the motor casing, it is typically red or black. Firmly press the button until a click is heard, indicating the reset has been made.


After resetting, reestablish the power connection and switch on the compressor.


If the compressor fails to power up following the reset, or if it repeatedly trips the reset button, it may be indicative of a more severe issue that requires professional intervention.


Bostitch Air Compressor Won’t Turn On:

If your Bostitch Air Compressor won’t turn on, there are several troubleshooting steps you can take.


The first step is to ensure that the compressor is connected to a functioning electrical outlet and that the power switch is set to the ‘On’ position.


If the compressor still does not start, check the reset button. It may have been tripped and needs to be reset before the compressor can start.


Another issue might be an overloaded motor. If the compressor has been running for extended periods or under high loads, it may have overheated and triggered a safety shut-off.


Allow the compressor to cool down before trying to start it again. If the compressor still does not start, it’s possible that there may be a more critical internal issue like a faulty pressure switch or motor.


In such cases, professional help is recommended for a thorough diagnosis and repair.


Bostitch Air Compressor Check Valve Problem:

A check valve problem can significantly impede the performance of your Bostitch Air Compressor. The check valve is designed to allow air to enter the tank but prevent it from escaping back through the pump.


If the check valve fails or gets damaged, it can lead to several issues such as the inability of the compressor to build pressure, or a continuous air leak when the compressor is not running.


A faulty check valve could also cause the motor to stall, as it attempts to start under load. If you suspect a check valve issue, it is best to disassemble the valve and inspect for any visible damage or obstructions.


However, ensure you disconnect the compressor from the power source before performing any inspections or repairs. If the valve is damaged or worn out, a replacement should be sought.


Always remember, dealing with pressurized systems can be risky, so if you’re unsure, it’s advisable to seek professional assistance.


Bostitch Air Compressor Cleaning Tips:

To maintain optimal performance and longevity of your Bostitch Air Compressor, regular cleaning is essential.


Firstly, wipe the exterior of the compressor with a clean, dry cloth to remove dust and grime. Avoid using water or other liquids, as they could damage the electrical components.


Secondly, ensure the air intake vents are clean and unrestricted. Use a small brush to remove accumulated dust or debris.


Thirdly, drain the air tank regularly to prevent moisture buildup which can lead to internal rusting. To do this, open the drain valve located at the bottom of the tank and let the air and condensation out.


After draining, close the valve securely.


Lastly, periodically check and clean the air filter to ensure efficient operation. Remove the filter, tap it gently to dislodge dust, and replace it if it’s worn out.


Always remember to disconnect the compressor from the power source before cleaning. If the compressor has been exposed to heavy dust or corrosive environments, it’s advisable to seek professional cleaning to prevent damage.


Bostitch Air Compressor Lubrication Tips:

Proper lubrication is vital to prolong the lifespan of your Bostitch Air Compressor and ensure optimal performance.


Firstly, check the oil level in the compressor pump regularly. The oil level should ideally be at the midpoint of the sight glass. If the oil level is too low, add oil according to the manufacturer’s specifications.


Secondly, change the oil periodically. The frequency of oil change varies depending on usage, but a general rule of thumb is to change the oil every 500-1000 hours of usage.


Use only the recommended type of oil for your particular model of air compressor.


Thirdly, lubricate the moving parts like the motor shaft and bearings as per the manufacturer’s instructions.


Always ensure the compressor is disconnected from the power source before performing any lubrication tasks.


Lastly, if you notice any unusual noise, overheating, or decreased performance, it may indicate a lubrication issue and you should seek professional assistance.


Storing Your Bostitch Air Compressor:

Proper storage is crucial to ensure the longevity and efficiency of your Bostitch Air Compressor.


Begin by ensuring that the compressor is thoroughly cleaned and that the air tank is drained of any moisture.


The storage area should be dry and well-ventilated, away from extreme temperature fluctuations and direct sunlight.


Also, keep it away from flammable substances or corrosive chemicals. Remember to cover the compressor with a breathable cover to protect it from dust, but avoid plastic as it can trap moisture and lead to corrosion.


If the compressor is to be stored for a long time, consider lubricating the parts to prevent rusting.


Always refer to the manufacturer’s instructions for specific storage guidelines. Incorrect storage can lead to damage and reduce the lifespan of the compressor, so take the necessary precautions to protect your investment.




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