Dewalt D55140 Air Compressor Troubleshooting Guide

If you’re experiencing issues with your Dewalt D55140 Air Compressor, you’ve come to the right place.


This Dewalt troubleshooting guide is designed to help you identify common problems, understand their causes, and provide straightforward solutions.


Whether it’s a sudden loss of pressure, unusual noises, or motor-related complications, we’ve got you covered.


Remember, a well-maintained compressor is key to seamless and efficient operations; let’s get your Dewalt D55140 back to its optimal performance.


Dewalt D55140 Troubleshooting


Dewalt D55140 Troubleshooting:


Table Of Contents
  1. Dewalt D55140 Troubleshooting:


When your Dewalt D55140 air compressor is not operating as expected, there are several simple troubleshooting steps you can take.

First, make sure that the power source is reliable and the machine is properly connected.

If the compressor doesn’t start, check if the pressure switch is set correctly.

Overheating could also be an issue, in which case you should inspect the compressor’s ventilation and ensure there’s sufficient airflow.

Remember, always refer to the user manual for specific troubleshooting procedures.


20 Common Dewalt D55140 Air Compressor Problems And Solutions:


1. Compressor Won’t Start:

This is a common problem with the Dewalt D55140 Air Compressor. The issue could be due to a faulty power cord, improper voltage, or a defective motor. The solution is to check the power source, ensure the cord is correctly plugged in, and consider replacing the motor if necessary.


2. Excessive Noise:

If your Dewalt D55140 Air Compressor is making excessive noise, it could be due to loose parts or the need for lubrication. Tighten any loose parts and lubricate moving parts as necessary.


3. Compressor Runs But Doesn’t Build Pressure:

This might be due to a leak in the air hose or a faulty check valve. Check for leaks by applying soap water on the hose and look for bubbles. If the check valve is faulty, consider replacing it.


4. Overheating Issues:

Overheating can occur due to excessive use or improper ventilation. Allow the compressor to cool down between uses and ensure it is located in a well-ventilated area.


5. Oil Leakage:

If your Dewalt D55140 Air Compressor is leaking oil, it could be due to a broken seal or a crack in the casing. Replace the damaged seals and repair any cracks to resolve this issue.


6. Oil Build-up:

If there is an excessive amount of oil build-up, the issue might be due to a faulty breather valve. Replace the faulty valve and clean any oil residue as necessary.


7. Low Compression Output:

Low compression output can occur due to low voltage or insufficient lubrication. Check the power source first and then consider lubricating all moving parts if necessary.


8. High-Pressure Cut-Off:

A high pressure cut-off occurs when the pressure exceeds the safety limit. Make sure to adjust the pressure settings so that they are within the safe limits.


9. Motor Problems:

The motor can become faulty due to improper voltage or oil leakage. Check for a stable power source and make sure there is no oil leakage before replacing the motor if necessary.


10. Air Leakage:

Air leakage can occur due to faulty couplings or worn-out seals. Replacing these parts should fix the issue.


11. Pressure Switch Problems:

A faulty pressure switch will prohibit the compressor from starting or stopping when appropriate. Replace the switch as soon as possible.


12. Leaks in Air Hose:

If there are leaks in the air hose, it could be due to worn-out seals or damaged couplings. Replace the seals and repair any damage to prevent air leakage.


13. Clogged Filters:

A clogged filter can cause low airflow and decreased performance. Disassemble the filters and clean them thoroughly before reinstalling them.


14. Poor Airflow:

Poor airflow can occur because of a clogged filter, a faulty pressure switch, or a broken valve. Clean the filter and check the pressure switch for any signs of damage before replacing a faulty valve if needed.


15. No Power to Motor:

If there is no power to the motor, it could be due to an open circuit breaker or a damaged power cord. Check the circuit breaker and replace the cord as necessary.


16. High Amperage Draw:

High amperage draw indicates an improper electrical connection. Make sure all of the connections are secure and free of any debris or corrosion.


17. Need for More Maintenance:

If you feel like your Dewalt D55140 Air Compressor requires more maintenance than usual, it could be due to excessively used parts or inadequate lubrication. Replace worn-out parts and make sure to lubricate the movable components as needed.


18. Frozen Motor:

A frozen motor can occur due to inadequate lubrication or excessive use. Lubricate all of the moving parts and let the compressor cool down between uses.


19. Unstable Pressure Settings:

If your pressure settings are not stable, it could be due to a faulty pressure switch or an incorrect regulator setting. Check the pressure switch for any signs of damage and adjust the regulator as necessary.


20. Improper Oil Level:

Improper oil levels can cause excessive wear and tear on the compressor. Make sure to check the oil levels regularly and add more if needed.


Benefits Of Troubleshooting Dewalt D55140 Air Compressor:

Troubleshooting your Dewalt D55140 Air Compressor has numerous benefits. It helps you understand the mechanics of your tool better, enhancing your handling and efficiency.


Simple problems can be solved without the need for professional help, saving you time and money.


Regular troubleshooting can prevent smaller issues from escalating into major ones, thus extending the compressor’s lifespan.


It also ensures the compressor operates at its optimum performance level, as frequent checks and adjustments increase overall productivity.


Finally, understanding the working of your Dewalt D55140 Air Compressor can make it safer to use, minimizing accidents that could result from malfunctions.


Maintenance Tips For Your Dewalt D55140 Air Compressor:

Regular maintenance of your Dewalt D55140 Air Compressor ensures its optimum performance and longevity. Here are a few tips to help you:


1. Cleanliness:

Keep the air compressor clean and dust-free. Accumulated dust and grime can clog the compressor motor and affect its efficiency. Regularly wipe down the exterior with a damp cloth and use compressed air to clean the internal parts.


2. Regular oil checks:

If your model requires lubrication, check the oil levels frequently. If they are low, refill with the recommended oil.


3. Air filter maintenance:

The air filter should be cleaned or replaced periodically to prevent contamination of the air that passes into the tank, which could otherwise lead to the compressor’s inefficiency.


4. Moisture Drainage:

Ensure to regularly drain the moisture from the tanks as this can reduce the efficiency of the compressor if left unattended.


5. Regular Inspections:

Regularly inspect the compressor for any signs of wear and tear. Pay special attention to the hoses, connectors, and seals. If any parts are damaged, replace them promptly to prevent further damage.


6. Proper Storage:

When not in use, store the air compressor in a clean, dry location to prevent rust and other damage. Cover it with a protective cover if possible.


Following these tips can significantly enhance the lifespan and performance of your Dewalt D55140 Air Compressor.


How Do You Reset A Dewalt D55140 Air Compressor?

Resetting your Dewalt D55140 Air Compressor is a simple procedure that you can carry out yourself. Here are the steps to follow:


1. Ensure the compressor is completely powered off and unplugged from the power source.


2. Locate the reset button, usually found on the motor housing.


3. Press the reset button and hold it for about 5 seconds.


4. Release the button and plug the compressor back into the power source.


5. Switch on the compressor and observe if it’s functioning normally. Remember, resetting should only be done when necessary, such as when the compressor isn’t starting or functioning properly.


In case the problem persists after reset, consult a professional or the Dewalt customer service for assistance.


How Do I Know If My Dewalt D55140 Air Compressor Is Bad?

Identifying a malfunctioning Dewalt D55140 Air Compressor is crucial for ensuring its optimal performance. Here are some signs that may indicate a problem with your compressor:


1. Inability to build or maintain pressure:

If your air compressor is running but not generating the required pressure, or it’s losing pressure quickly, this may signal an issue.


2. Excessive noise or vibration:

While some noise is expected, excessive or unusual noise can be a sign of internal damage or worn-out parts. Excessive vibration could indicate an imbalance in the motor or pump.


3. Oil leaks:

If you notice oil leaking from your compressor, it may suggest that the oil seals are damaged.


4. Overheating:

If your compressor gets too hot during operation, it could mean there’s a problem with the motor or the ventilation.


5. Difficulty in starting or won’t start at all:

If your compressor struggles to start or doesn’t start, there might be an issue with the power supply, motor, or pressure switch.


6. Presence of moisture in the air lines:

This could indicate a problem with the tank’s drain valve. Remember, these signs only indicate potential issues.


If you encounter any of these symptoms, it is recommended to consult with a professional or contact Dewalt customer service for proper diagnosis and repair.


What Would Cause A Dewalt D55140 Air Compressor To Not Build Pressure?

Several factors could lead to your Dewalt D55140 Air Compressor failing to build pressure:


1. Faulty pressure switch:

The pressure switch controls the motor and regulates the pressure in the tank. If it’s malfunctioning, it may not signal the motor to start, and the tank won’t build pressure.


2. Damaged check valve:

The check valve prevents the air in the tank from flowing back into the pump. If it’s damaged or stuck, it can’t perform this role effectively, causing the air pressure to decrease.


3. Leaking air:

Leaks in the air compressor system, especially in the hose, fittings, or the tank itself, can cause a significant drop in pressure.


4. Clogged intake filter:

If the air intake filter is blocked or clogged, the compressor will struggle to suck in enough air to build pressure.


5. Worn-out piston seals:

Over time, the piston seals can wear out, causing air to escape during compression, which reduces the pressure build-up in the tank. It’s important to note that these are just potential causes.


If your Dewalt D55140 Air Compressor isn’t building pressure, it’s best to have it diagnosed by a professional or contact Dewalt customer service for assistance.


Dewalt D55140 Air Compressor Won’t Start:

There are several possible reasons why your Dewalt D55140 Air Compressor won’t start. Here are a few common causes:


1. Power supply issues:

If your compressor isn’t starting, check to make sure it’s properly plugged in and that there’s no problem with the power supply. A tripped circuit breaker or blown fuse could also be the culprit.


2. Faulty pressure switch:

The pressure switch signals the motor to start. If it’s not working properly, the compressor won’t start.


3. Motor overload:

If the motor is overheated, it may automatically shut off. In this case, you need to allow it to cool down before attempting to restart.


4. Damaged capacitor:

The capacitor provides the necessary energy to start the motor. If it’s damaged, the motor won’t start. If you’ve checked these factors and your compressor still won’t start, it may be due to more serious internal issues.


It’s recommended to consult with a professional or contact Dewalt customer service for further assistance.


Dewalt D55140 Air Compressor Not Building Pressure:

If your Dewalt D55140 Air Compressor is not building pressure, it could be due to several reasons.


First, check whether there are any leaks in the compressor system. Leaks can significantly lower the pressure build-up. If you hear a hissing sound or notice a drop in pressure when the compressor is running, it could indicate a leak.


Secondly, the check valve might be faulty. The check valve is designed to prevent air from flowing back into the pump. If it’s malfunctioning or stuck, it won’t effectively serve this purpose, resulting in decreased pressure.


Another potential issue could be a faulty pressure switch. The pressure switch is responsible for signaling the motor to start and regulating the pressure in the tank.


If it’s malfunctioning, it may not send the necessary signals, leading to issues with pressure build-up.


A clogged intake filter could also cause your compressor to struggle to build pressure. The filter ensures that the air drawn into the compressor is clean.


If it’s clogged, the compressor won’t be able to draw in enough air. Lastly, worn-out piston seals could be the culprit.


Over time, these seals can wear out and allow air to escape during compression, which reduces the pressure in the tank.


Remember, these are potential issues that could cause the Dewalt D55140 Air Compressor to not build pressure.


If you encounter this problem, it’s best to seek help from a professional or contact the Dewalt customer service for further assistance.


Dewalt D55140 Air Compressor Reset Button:

The Dewalt D55140 Air Compressor features a reset button that is designed to protect the motor from overheating and potential damage.


If the motor becomes too hot, the thermal overload system will automatically shut it down. To reset the compressor, you first need to let it cool down.


Then, locate the reset button, typically found on the motor housing. Press the button to reset the compressor.


If the compressor does not start after pressing the reset button, there may be a more serious issue at hand, and it is recommended that you consult with a professional or contact Dewalt customer service for further assistance.


Dewalt D55140 Air Compressor Won’t Turn On:

If your Dewalt D55140 Air Compressor won’t turn on, it might be due to a variety of issues. Start by checking the power supply.


Ensure that the compressor is properly plugged in, and the power source is functioning. A blown fuse or tripped circuit breaker could be the cause.


Next, inspect the power cord for any signs of wear, damage, or fraying. If the cord is damaged, it may not provide adequate power to the machine.


Another common reason for the compressor not turning on is a faulty pressure switch. The pressure switch is responsible for signaling the motor to turn on.


If it’s malfunctioning, it may not send the start signal to the motor. If you’ve addressed these potential issues and your air compressor still isn’t turning on, it might be due to internal problems.


In this case, professional assistance is needed. Consider reaching out to Dewalt customer service for support.


Dewalt D55140 Air Compressor Check Valve Problem:

If your Dewalt D55140 Air Compressor is experiencing problems with building pressure, the check valve might be the culprit.


The check valve in the compressor is designed to allow air to flow into the tank but not back into the pump. If it becomes faulty or stuck, air might flow back into the pump, leading to decreased pressure in the tank.


Signs of a check valve problem include a hissing sound coming from the motor area when the compressor is not running, or the compressor taking an unusually long time to build up pressure.


If you suspect a check valve problem, it is advisable to have your air compressor inspected by a qualified professional or contact Dewalt customer service for assistance.


It is not recommended to attempt to repair or replace the check valve yourself unless you have the necessary skills and knowledge, as it could lead to further damage or void the warranty of the compressor.


Dewalt D55140 Air Compressor Cleaning Tips:

Regular cleaning of your Dewalt D55140 Air Compressor can help to maintain its performance and extend its lifespan. Here are some cleaning tips:


1. Exterior Surface:

Wipe down the exterior with a clean, damp cloth. Avoid using harsh chemicals that could potentially damage the surface.


2. Air Filter:

The air filter should be cleaned or replaced regularly to ensure optimal performance. To clean the filter, remove it from the compressor and gently tap it to dislodge any dust. If it’s heavily soiled, consider replacing it.


3. Air Intake Vents:

Use a soft brush to gently remove any dust or debris from the air intake vents. This helps to ensure that the compressor can draw in air efficiently.


4. Drain Valve:

Don’t forget to drain the tank after each use to prevent moisture build-up, which can lead to rust over time. To do this, open the drain valve at the bottom of the tank until all the air and moisture have been released.


5. Check Valve:

Clean the check valve periodically to ensure it functions properly. Unscrew the check valve, clean it with a cloth, and re-install it.


Remember, always disconnect the compressor from the power supply before cleaning and consult your user manual for specific cleaning instructions and safety guidelines.


Dewalt D55140 Air Compressor Lubrication Tips:

The Dewalt D55140 Air Compressor operates on an oil-free pump, meaning it requires minimal maintenance in terms of lubrication.


However, other moving parts, such as the motor and bearings, can benefit from occasional lubrication to ensure smooth operation and prolong their lifespan.


Use a high-quality machine or bearing oil for this purpose. Remember to turn off and disconnect the air compressor from any power source before carrying out any maintenance tasks.


Apply only a small amount of oil to these areas, being careful not to over-lubricate as this can attract dust and other particles which can cause wear and tear.


Always refer to your user manual for specific lubrication instructions and guidelines, or contact Dewalt customer service if you are unsure.


Storing Your Dewalt D55140 Air Compressor:

Proper storage of your Dewalt D55140 Air Compressor can prolong its life and ensure it’s ready for use when you need it. Following these storage guidelines can help:


1. Clean the Compressor:

Before storing, make sure to clean your compressor as mentioned in the cleaning tips section. This includes cleaning the exterior surface, air filter, air intake vents, and drain valve.


2. Drain the Tank:

It’s crucial to drain the air tank completely to prevent moisture from accumulating and causing rust or corrosion.


3. Disengage Power Supply:

Unplug the compressor from the power source to avoid any accidental startups.


4. Store in a Dry, Cool Place:

The compressor should be stored in a dry, cool place to protect it from extreme temperatures and humidity that could cause damage.


5. Cover it Up:

Consider covering your compressor with a cloth or tarp to protect it from dust and dirt. Remember, proper storage contributes to the longevity and efficiency of your Dewalt D55140 Air Compressor.


Always refer to your user manual for any specific storage instructions and guidelines, or contact Dewalt customer service if you are unsure.




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